How Digital Twin Studio^® Helps Warehouse Engineers Make Smarter Choices Without Spreadsheets

Sometimes, warehouse management and continuous improvement can feel like a guessing game.

• "Which slotting, putaway, and replenishment configuration gives us the best UPH?”
• "How should I adjust my waving and pick releases to achieve the best efficiency every day?"
• “How do I zone my warehouse to optimize AMR usage?"

Distribution Center Slotting and Optimization Using Simulation

Simulation and optimization have been used for many years to improve internal operations like receiving and shipping in warehouses and distribution centers. Most of these simulation environments are built on distributions and potential scenarios, rather than actual warehouse flows. This case study presents an improved method to optimize the warehouse using an actual outbound dataset that takes into consideration seasonality, SKU slotting, rack types, and pick path. Moreover, the generated simulation model is used for slotting analysis and optimization.